Prodec Oil Plus
Valorisez vos sous-produits industriels avec Alfa Laval Prodec Oil Plus, une gamme complète de décanteurs centrifuges fiables et performants, conçus pour récupérer un maximum d’huiles et de graisses des flux non alimentaires. Huiles de déchets alimentaires, huile de maïs de distillerie, huile de palme, huiles de viande ou de poisson : nos experts conçoivent des solutions optimisées pour chaque position de décanteur, selon vos matières premières.
Unlock revenue from secondary fat and oil streams
Reducing oil content in the feed improves overall yield across multiple industrial applications.
- In food waste oil recovery processes, this enables the extraction of high-purity oil for biodiesel or sustainable aviation fuel (SAF) production, while also enhancing biogas yield and maintaining stable anaerobic digestion performance.
- In the meat and fish oil industry, manufacturers can achieve up to 99.5 Vol.% oil purity by efficiently separating oil from by-products. This supports the production of low-fat products with minimal need for further processing, improving downstream efficiency and protein content in the meal.
- In palm oil processing, unlike traditional three-phase decanters, Prodec Oil Plus decanters extract high-purity oil and improve biogas yield by retaining solids with high COD/BOD levels, enhancing the efficiency of anaerobic digestion.
- In corn ethanol production, Prodec Oil Plus enhances distillers corn oil (DCO) recovery by up to ~50%, achieving purities sometimes up to 99.5 Vol.%. This generates not only significant revenue but also contributes to reduced environmental impact by supplying high-quality feedstock for renewable fuels.
Experience more productivity and less oil loss
- Recover additional free oil and fat with up to 99.5 Vol.% purity from your process streams.
- Optimized for high temperatures, Prodec Oil Plus delivers higher oil recovery rates than traditional oil extraction methods.
- Two-phase separation increases overall oil yield by recovering oil-rich fractions and valuable by-products across diverse applications.
- Cut operating costs with lower energy use and minimal maintenance. Together with the increased revenue from the oil this often results in payback in less than a year.
- Plug and play integration for quick installation and seamless fit into your current plant and process.
Features that make the difference
Everything you need to meet your challenges today and tomorrow
Alfa Laval’s patented process enables Prodec Oil Plus decanters to operate at elevated temperatures, recovering more oil than traditional methods. This robust range of oil decanters handles varying flow conditions and high solids content with ease. They integrate seamlessly into existing processes and deliver a significant production boost—with minimal disruption and maximum return.
OilPlus
Maximized oil extraction
Special solids and fluid interaction to gain maximized oil recovery.
FlightGuard
Convoyeurs à raclettes Robustesse des spires du convoyeur
La conception contre l'usure propre aux applications hautement abrasives FlightGuard recourt à des tuiles soudées au convoyeur, offrant une résistance à la fatigue et une durée de fonctionnement prolongée.
EasyLift
Couvercle à ressort pour simplifier la manipulation
La conception à charnière à ressort brevetée facilite l'ouverture à la main des couvercles les plus lourds. Vous accédez rapidement et en toute sécurité à votre décanteur centrifuge pour les opérations d'entretien et de maintenance.
SolidsProtect
Flow-optimized solids outlet with wear protection
The innovative 360° outlet design ensures an even discharge of solids and minimal resistance. The outlet can handle high flow rates without blockages. SolidsProtect outlets feature replaceable wear saddles that maximize reliability and uptime of your decanter centrifuge.
FeedProtect
Feed zone with replaceable wear protection
The uniquely designed FeedProtect feed zone ensures gentle product acceleration and minimal turbulence, resulting in low abrasion and power consumption. The FeedProtect design is equipped with replaceable wear-protection liners, ensuring high uptime of your decanter centrifuge.
Recover every drop of value
The growing demand for sustainable diesel and jet fuel has turned the oil content in food waste into a valuable resource. With a Prodec Oil Plus decanter installed before your regular decanter centrifuge through the process of anaerobic digestion, you can extract as much as 99.5% of the free oil from your food waste, without affecting the biogas production. Removing more of the oils also makes the solid waste more suitable for biogas production.
If your feedstock contains grease, fats and oils, and you're aiming to boost revenue, Prodec Oil Plus offers a proven solution. Listen to our application expert and learn how to reduce waste by extracting more value from raw materials.
Comment fonctionne ce décanteur à huile ?
Le flux entrant est séparé en huile et solides humides. Le produit arrive par un tube dans un bol en rotation, où un rotor l’accélère. Dans le bol, une vis convoyeuse spéciale sépare efficacement l’huile grâce à la force centrifuge : l’huile, plus légère, se rassemble vers le centre, tandis que les solides, plus lourds, se plaquent contre la paroi intérieure du bol. L’huile est extraite en continu sur toute la partie cylindrique du bol.
La conception du décanteur Prodec Oil Plus est essentielle pour la fiabilité d’exploitation et la capacité de production globale. Le fonctionnement est très simple, et le décanteur se nettoie facilement avec des programmes de rinçage / NEP. L’huile obtenue est d’une pureté exceptionnelle et demande souvent très peu de traitement complémentaire.
Témoignages de réussites clients en extraction d’huile
Grâce à leur partenariat avec Alfa Laval, nos clients ont transformé leurs sous-produits en matières premières à forte valeur ajoutée, optimisant ainsi l'utilisation de leurs matières premières. Découvrez leur témoignage en vidéo.
Expert guidance: from process analysis to performance testing and full-scale production
Choosing Alfa Laval fully integrated equipment ensures valuable insights and consistent results with your own feedstock, minimizing risk, time and cost during commercialization.
Our compact plug-and-play pilot skids make it easy to run reliable tests to establish proof of concept and assess performance, facilitating process optimization and scale-up. Along the way, our process specialists and proactive service are there to secure the yield and product quality your operating conditions and business demand.
Download
Let us help you
The design of the oil decanter plays a crucial role in ensuring operational reliability and maximizing overall production capacity. Our industry experts can assess your specific situation and optimize your oil recovery processes to help you reach your business goals faster and more efficiently.