Insect processing
Obtenez la valeur maximale de votre matière première avec un système de dégraissage humide pour les protéines et les lipides d'insectes. Que vous démarriez à l'échelle pilote ou que vous exploitiez une usine de transformation de protéines d'insectes à grande échelle, nous vous invitons à nous contacter pour discuter avec nos experts en applications de la mise à l'échelle et de l'optimisation des processus pour soutenir votre développement.
Contrairement à d'autres, nous pouvons fournir des solutions complètes, de l'élevage aux produits finis.
- Processus à basse température, permettant d'obtenir des farines de protéines et des lipides de qualité alimentaire et fourragère de haute qualité
- Faible consommation d'énergie et d'eau pour un faible coût d'exploitation et un produit final durable
- Une conception hygiénique et des solutions CIP éprouvées vous permettent de vous conformer facilement aux normes d'hygiène les plus strictes
- Solutions de transformation fiables avec un rendement élevé et une conception modulaire pour une flexibilité maximale et une mise à l'échelle facilité
- Essayez de nouvelles idées, faites des lots d'essai et validez les performances dans notre centre de test entièrement équipé ou sur votre propre site
Alfa Laval est le seul fournisseur à proposer des solutions complètes et évolutives pour la transformation de protéines à base d'insectes avec les technologies de base d'Alfa Laval, couvrant l'ensemble de la chaîne de production, de l'élevage aux produits finis.
En collaboration avec nos partenaires, nous pouvons fournir des lignes de production complètes, y compris les étapes avant et après le dégraissage. Si vous le préférez, nous pouvons également fournir des modules individuels ou des composants.
Le fait de n'avoir qu'un seul fournisseur pour votre chaîne de transformation des insectes minimise les risques et permet d'optimiser l'ensemble de l'installation.
Nos systèmes compacts de dégraissage humide sont modulaires et évolutifs et peuvent traiter un large éventail d'espèces d'insectes, ce qui vous permet de développer facilement votre activité et de pénétrer de manière rentable sur de nouveaux marchés.
Nous avons été les premiers à nous lancer dans la transformation des insectes, et nous avons des décennies d'expérience dans l'industrie des protéines.
Laissez-nous vous guider dans votre démarche et créer la solution optimale.
Overview of insect protein processing
Alfa Laval’s wet rendering systems are ideal for producing food and feed-grade protein and lipids from insect raw material. In cooperation with selected partners, we can provide entire production lines, including upstream and downstream equipment such as dryers, meal handling systems, and rearing solutions.
All our insect-based-protein processing systems come with our performance guarantee on the entire process, ensuring peace of mind and expected return on investment.
Our insect protein processing systems extract all the protein from the raw material and separate most of the lipids from the protein meal. The exact outputs depend on your insect species, the quality of the raw material and its nutritional composition. Please contact us for further discussions.
Did you know that …
- … the demand for insect protein could reach half a million metric tons by 2030?
- … insect protein is characterized by very high palatability and digestibility?
- … the value of food-grade protein is higher than feed-grade?
- … pet food currently is the largest market for insect protein?
Read about the latest insect protein trends
Comparing dry and wet rendering
Two different processes can be used for insect protein processing: dry rendering and wet rendering. Alfa Laval provides equipment for both processes and complete production lines for wet rendering.
One of the main benefits of wet rendering is that the raw material is heated for a much shorter time than in a dry rendering system, resulting in significantly better taste, visual appearance, and nutritional value for the lipids fraction.
A second major benefit is that a wet rendering system can be cleaned more effectively, making it possible to produce food-grade products meeting the highest hygienic standards.
Take advantage of the possibilities in our test centre
We are glad to provide test equipment that you can evaluate at your site, allowing you to test our products together with your existing equipment and raw material before purchase.
We also invite you to conduct tests at our test facility in Denmark. Here we have a complete equipment setup covering all process stages, allowing you to try out new ideas, produce test batches, or validate the performance of Alfa Laval equipment – all with the full support of our process experts.
Scaling up your business
Our application experts are ready to support your development and advise you on the best ways to industrialize your process as you move from lab to pilot plant and finally to full-scale production. They help you optimize your process in terms of profitability, uptime, yield, taste, hygiene, and product quality as your business grows.
Alfa Laval insect-based-protein processing systems are based on a modular design to maximize flexibility and future-proof your investment, making scaling easy.
Contact us to book a meeting where we discuss how we can assist you in your expansion.
Maximize sustainability by minimizing energy consumption
One significant benefit of an Alfa Laval wet rendering system is the low energy consumption resulting from how the dewatering is performed.
The first dewatering stage in an Alfa Laval wet rendering system is mechanical dewatering in a decanter centrifuge. In a dry rendering system this is instead done in a cooker. Removing water using G-forces in a decanter consumes far less energy than boiling the water off in a cooker, which reduces energy consumption significantly.
The second dewatering stage is the evaporation system, where stickwater is concentrated. Alfa Laval evaporation systems are built on our highly effective plate heat exchanger technology and use a multi-step configuration that reuses heat several times. Reusing the heat makes the boiling process much more efficient in an evaporator than in a cooker.
In addition, a plate evaporator system is a much more modular and compact solution than a shell-and-tube-based system, with a significantly lower installation cost.
Comparing the total energy consumption, an Alfa Laval wet rendering system roughly consumes 50% less energy than a dry rendering system
Turning food waste into valuable larvae feed
Producing insect protein is one of the most circular ways to produce food. A key factor is that the larvae feed on waste from farming, breweries, food production, and kitchens. Before it is given to the larvae, the feed is often processed to optimize the nutritional value and maximize larvae growth.
Alfa Laval offers solutions for upcycling your waste into valuable insect feed, including evaporators and decanters to finetune the water and lipids content of the feed.
Complete service solutions
Regular service is key to high plant performance and product quality. With Alfa Laval as your service partner you ensure first-class hygiene, yield and operational reliability. We can assist you with all types of service and maintenance measures, from regular cleanings and repairs to optimization services and upgrades.
For maximum return on your investment, we recommend you enter an Alfa Laval Service Agreement. This fully customized service solution ensures maximum performance and uptime and makes budgeting easy.
